We tackle the most demanding challenges in automotive lamp manufacturing with state-of-the-art engineering and proven methodologies.
· Mastering Complex Materials: We have extensive expertise in processing the advanced materials required for high-end lighting, including various grades of Polycarbonate (PC) for lenses, and materials like PA66 for housings. Our processes ensure optimal clarity, strength, and environmental resistance.
· Surface Finish Expertise: From high-gloss mirror polishing (up to 2000# grit) for crystal-clear lenses to precise texturing and plating-ready finishes for decorative components, we deliver surfaces that meet stringent aesthetic and functional standards.
· Innovation in Manufacturing: We implement advanced solutions to overcome common industry hurdles. For instance, to address challenges in molding thick-walled light guides—such as long cycle times and defects like sink marks—we employ innovative split-design strategies. By dividing a single thick part into multiple thinner components for assembly, we significantly improve manufacturability, reduce cycle times, and guarantee a flawless visual appearance.
Our engineering team is adept at developing molds that meet the specific design and performance requirements of XPENG's dynamic vehicle lineup, including popular models like the G6, G9, and P7i.
· Our Solution: Molds for injection molding of optical-grade PC. Features high-precision, temperature-controlled mirror-polished cavities to achieve a perfect, defect-free surface finish.
· Component: Light Guide & Decorative Elements
· Key Requirement: Complex 3D shapes, uniform light diffusion, and integrated aesthetic details (e.g., chrome-effect trims).
· Our Solution: Expertise in multi-material (2K) injection molding and the aforementioned split-design techniques for thick-walled parts. This allows for the integration of transparent light guides with opaque decorative housings in a single, precise process.
·Why Partner With Us?
· 20+ Years of Specialized Experience: Deep domain knowledge in automotive lighting molds.
· Proven Track Record: We are a trusted supplier to the automotive industry, with products reaching leading OEMs.
· Technical Problem-Solving: We provide innovative solutions, not just standard molds, to overcome design and production challenges.
· End-to-End Service: Full project lifecycle support from concept to mass production.
· Uncompromising Quality: Commitment to delivering molds that achieve zero-defect production for our clients.
Ready to develop high-performance, reliable tail light molds for your next-generation vehicles? Our engineering team is here to collaborate.
